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TUV SUD Certified IBC – JY-1000L EX for Zone 1 and Zone 2 Explosive Environments

Jiangsu Jieyuan Container Co., Ltd. (Jieyuan Packaging) was founded in 1994 and is now one of the world’s largest manufacturers of Intermediate Bulk Containers. Operating seven fully automated production bases across China, the company delivers over 6,000 IBC units per day to more than 50 global markets.

Jieyuan is a National High-Tech Enterprise, a co-drafter of China’s national IBC standard GB/T 19161-2016, and holds 70+ patents spanning IBC structure, filling/discharge systems, and automated manufacturing processes. Its quality management system is certified to ISO 9001, its food-grade IBC production operates under FSSC 22000, and its entire product range carries UN certification for hazardous material transport.

Against this backdrop, the company has now reached a new milestone: the JY-1000L EX Intermediate Bulk Container has passed independent testing at TÜV SÜD — one of the world’s most rigorous notified bodies — and received certification under IEC TS 60079-32-1:2013/AMD1:2017. Certificate number: D 134020 0001.

What Is TÜV SÜD Certification for an IBC?

TÜV SÜD is a globally recognized testing, inspection, and certification body headquartered in Munich, Germany. For industrial packaging, a TÜV SÜD certificate is not a manufacturer’s self-declaration — it is formal, third-party confirmation from an independent accredited laboratory.

The JY-1000L EX was tested to IEC TS 60079-32-1, the international technical specification for electrostatic hazards in explosive atmospheres. This standard specifically evaluates whether a container can safely operate in environments where flammable gases, vapours, or mists are present — Zone 1 and Zone 2 under the IEC 60079-10-1 classification system. The certification confirms that the JY-1000L EX meets the requirements for Gas Groups IIA and IIB, with a Minimum Ignition Energy threshold of ≥ 0.2 mJ — covering the vast majority of industrial solvent, alcohol, and hydrocarbon atmospheres.

Important: A TÜV SÜD certificate is not the same as a manufacturer’s claim of being “tested to” a standard. The difference is independent, accredited laboratory verification — the same distinction that separates a self-assessment from a real audit.

Certification Details

Parameter Detail
Certifying Body TÜV SÜD — globally recognized notified body
Standard IEC TS 60079-32-1:2013 / AMD1:2017
Certificate No. D 134020 0001
Approved Zones Zone 1 & Zone 2, Gas Groups IIA + IIB (MIE ≥ 0.2 mJ)
Scope Electrostatic discharge safety for explosive gas atmospheres

Specialty Certificates Held by Jieyuan

TÜV SÜD Certificate

TÜV SÜD

IEC 60079-32-1

FSSC 22000 Certificate

FSSC 22000

Food Safety

DPIC Lab Validation

DPIC (CNAS)

National Key Lab

SGS Test Report

SGS

Third-Party Testing

JY-1000L EX — Product Specifications

Model JY-1000L EX
Capacity 1,000 litres (nominal)
Inner Bottle Virgin HDPE, EX-grade formulation
Frame Galvanized steel with integrated earthing lugs
Filling Port DN150 (6″) with EX-certified threaded cap
Outlet Valve DN50 (2″) EX-rated ball valve
Temperature Range Max. fill +60 °C | Storage −18 °C to +40 °C
Dimensiones 1,000 × 1,200 × 1,145 mm

Explore Our EX & Anti-Static IBC Range

Explosion-Proof IBC Tank JY-1000L EX

TÜV SÜD CERTIFIED

JY-1000L EX — Explosion-Proof IBC

Certified to IEC TS 60079-32-1 for Zone 1 & Zone 2 explosive gas atmospheres. Integrated grounding lugs, conductive galvanized steel frame, EX-certified cap and valve.

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Tanque IBC antiestático de 1000 litros

TÜV SÜD certified anti-static IBC engineered for flammable liquid handling with built-in anti-static device and controlled surface resistivity. UN-certified for hazardous material transport.

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Safety Guidance: Operating EX IBCs in Hazardous Areas

Passing the TÜV SÜD test confirms the container is safe by design. But safe design must be matched by safe operation. Below are the essential handling practices for any EX-rated IBC in Zone 1 or Zone 2 environments.

1. Ground and bond before every transfer

Connect an earthing cable from the IBC frame to the receiving vessel and verified earth point before any product flows. Static accumulation during liquid transfer is the leading ignition source in flammable liquid handling. The JY-1000L EX features dedicated earthing lugs for this purpose.

2. Confirm zone classification before deployment

Verify the ATEX or IECEx zone rating with your site EHS team. The JY-1000L EX is approved for Zone 1 and Zone 2 — it is not rated for Zone 0.

3. Keep the container sealed when not in use

Tighten the DN150 cap after every fill or dispense cycle. An open bung in a classified area allows vapour accumulation — creating an ignition-ready atmosphere.

4. Never modify the container

Do not drill, weld, or replace any component with non-EX-certified parts. Any modification voids TÜV SÜD certificate D 134020 0001. For replacements, use only genuine Jieyuan EX-rated accessories.

5. Inspect before each use

Check the inner bottle for cracks or discolouration, the outlet valve for leaks, and the frame and earthing lugs for damage. Remove any damaged unit from service immediately.

6. Control fill rate — avoid free-fall filling

Fill slowly with a dip pipe reaching the container bottom. Turbulent splash filling generates electrostatic charge at a rate that can overwhelm even a properly grounded container.

7. Store away from ignition sources

Position filled IBCs away from open flames, hot work zones, and non-EX-rated electrical equipment. Maintain separation distances per your facility’s risk assessment.

8. Train personnel and label containers

All handlers must complete ATEX/hazardous-area training. Display flammable and EX hazard labels on every IBC — and inspect labels regularly for legibility.

Get the Certification Documentation

We make compliance paperwork easy. Contact our team to request:

  • ✅ TÜV SÜD certificate D 134020 0001 (PDF)
  • ✅ JY-1000L EX product datasheet
  • ✅ OEM pricing and lead time

Request the TÜV SÜD Certificate

Tell us about your application and we’ll respond with the full certification package within one business day.


Soluciones profesionales para IBC

Certificado por la ONU, apto para uso alimentario, almacenamiento y transporte seguros respaldados por patente.